Carpet & textile

How Lano optimized carpet and turf cutting with Handsaeme Machinery

A strong partnership driving innovation

 

Handsaeme has had the honour to produce and install two cut-to-order machines ↗ for Lano, a leading player in the carpet industry. On both occasions, Geert Coture worked closely with Handsaeme, making him the perfect person to share his experience. 

 

“At Lano, we’ve experienced a remarkable transformation in our production processes, all thanks to our collaboration with Handsaeme Machinery. Their expertise and dedication have been instrumental in helping us achieve new levels of efficiency and quality. My personal journey began with the co-development of a cutting machine in France, but it was the cut-to-order machine built for our operations in Belgium that truly set a new benchmark, particularly in the processing of artificial turf.”

A custom-built cut-to-order machine
for maximum efficiency

 

Key features:
  • Handles rolls up to 5 meters wide
  • Automated doffing and box discharge system
  • Dual feeding system for uninterrupted production

 

Impact:
  • From 55 rolls per shift to 100 rolls per shift
  • Reduced operators from 3 to 2, lowering labor costs

This custom-built machine is nothing short of a technological marvel. It handles massive rolls in various sizes up to 5 meters wide and specializes in precise cross-cutting, all while incorporating an automated doffing and box-discharge system. The dual feeding system, equipped with two cradles, ensure that production never halts, even during roll changes. 

This seamless operation has significantly boosted our productivity, allowing us to go from a maximum of 55 rolls per shift manually cut to an impressive 100 rolls, all with fewer personnel. Where we needed three operators before, we now only require two, which has not only reduced labor costs but also increased our output per shift.

Automation, precision, and versatility in one solution

The machine’s versatility is another standout feature. It effortlessly processes both low-pile carpets and high-pile artificial turf, giving us the flexibility to meet diverse market demands. The automated length control system has been a game-changer, virtually eliminating complaints about incorrect lengths. By using three precise measuring points, the machine ensures that every roll meets exact specifications, reducing returns and enhancing our reliability with customers. Additionally, the consistent and perfectly rolled end products have elevated customer satisfaction. It is by no means easy to cut artificial grass to such precise lengths, and this is where we have really made a difference.

Hands-on support from design to training

What truly sets Handsaeme apart is their unwavering commitment to service and collaboration. From the initial design phase to the final adjustments and aftercare, their team was with us every step of the way. Deadlines were met without delays, and their clear and professional communication made the entire process seamless.
Their support didn’t end with the installation; they provided intensive training for our team, ensuring that we could operate the machine to its full potential. Today, our operators are so well-trained that they know the machine inside-out, which has created a stable and efficient production environment.

Innovation that strengthens future vision

The cut-to-order machine built in Belgium is particularly noteworthy for its focus on artificial turf, a challenging material to process. The automation not only reduces the physical strain on our operators but also minimizes human error, resulting in higher quality standards. This innovation has allowed us to maintain a competitive edge in the market while ensuring the well-being of our workforce.
Beyond the technology, what we value most about Handsaeme Machinery is their open and collaborative approach. They combine their deep internal expertise with a genuine willingness to incorporate external input. This balance of confidence and openness has led to this innovative solution that perfectly aligns with our needs. Their ability to adapt and scale their technology, as demonstrated by the success of the machine in France and now in Belgium, gives us great confidence in their capabilities.

Inspired by Lano's project?

Reach out to discover how Handsaeme Machinery can help improve your production quality and efficiency. Contact Jonas and discuss your needs together
Carpet & textile

Tarkett improves turf quality with an automated infeed solution

Custom artificial turf pile reversing machine by Handsaeme Machinery for Tarkett — serving as the infeed for the turf backcoating line in synthetic turf production.

Tarkett improves synthetic turf production with Handsaeme Machinery’s automated infeed and revert-roll system

 

Tarkett, a global leader in athletic surfaces, delivers comprehensive solutions for both indoor and outdoor sports flooring. As part of their commitment to producing high-performance synthetic turf—used in football, rugby, and field hockey fields—they partnered with Handsaeme Machinery to develop a specialized revert-roll machine for one of their artificial turf production lines. This machine serves as the infeed of the back coating line and precisely aligns the fibres of the tuft, ensuring they are positioned correctly before entering the coating process and guaranteeing better guidance of the tuft through the line, assuring both efficiency and meeting the highest quality standards.

 

Pierre Mazure, the project and process engineer overseeing the development and integration of this machine at Tarkett, looks back on a very positive collaboration with Handsaeme Machinery. 

“Our experience with the production and installation of the unwinding and infeed plaiter for our artificial turf coating line has been very positive. We provided detailed specifications, and Handsaeme Machinery developed and engineered the machine exactly to our expectations.

 

I was able to visit their factory to see the construction firsthand and inspect the machine during assembly. After completion and approval, the machine was carefully dismantled, relocated and mounted into our production line in Abtsteinach, Germany, where it was seamlessly integrated. There was a small debug needed when the equipment was installed in the full operation line, but that’s normal, and rapidly fixed. Later this year, the full line will be moved to France.

Handsaeme Machinery’s artificial turf pile reversing machine for Tarkett, infeed for turf backcoating line.

Throughout the process, communication was sufficient, despite being limited—primarily because everything progressed according to plan and little clarification was needed.

There was a mandatory completion date for the project, and Handsaeme Machinery successfully met this deadline. Whenever I had questions or wanted to check on progress, I always received timely and clear answers.

 

A two-day training session was provided, which in retrospect might have been insufficient—not due to the quality of the training, but because the team currently operating the machine consists of R&D staff rather than experienced production line operators. As a result, a few mistakes occurred during initial operation due to unfamiliarity, not because of the quality of the machine. This is something we should have anticipated and better planned for.”

Inspired by Tarkett’s project?

Reach out to discover how Handsaeme Machinery can help improve your production quality and efficiency. Contact Jonas and discuss your needs together
Carpet & textile

Visit us at FSB 2025 and discover our smart solutions for turf handling

See the HM Easycut in Action at FSB

Smart Couponing for Artificial Turf

 

At the FSB Exhibition, we are excited to present the HM Easycut – a smart, compact machine designed for semi-automatic unrolling, cutting, and re-rolling of artificial grass rolls. Perfectly suited for wholesalers, retailers, and landscaping professionals looking to create ready-to-sell turf coupons with minimal effort.

 

Why Choose the HM Easycut?

 

Whether you produce, distribute, or install turf, this machine is built to optimize your workflow and reduce physical strain.

With a cross-cutting blade and optional longitudinal cutting unit, the HM Easycut can quickly process 4.2 m or 5.2 m wide mother rolls into perfectly sized, easy-to-handle coupons. Its smart rolling module includes pre-programmed settings to ensure compact and consistent results — with or without a cardboard tube.

The machine’s ergonomic design and user-friendly controls allow operation by just one person, saving time, reducing labor costs, and improving safety on the work floor.

Whether you’re a distributor, producer, or installer of artificial grass, the HM Easycut helps you deliver high-quality results faster, safer, and more cost-effectively.

Join Us at FSB

Hall 10.2 – stand 040

 

At our booth, you’ll get a live demonstration of the HM Easycut and discover how it can:

✔ Speed up your turf processing
✔ Deliver clean, straight, and compact rolls
✔ Cut labor needs in half
✔ Handle orders more efficiently
✔ Adapt to your production or distribution environment

Whether you’re looking to cut turf to order, optimize stock handling, or reduce waste — the HM Easycut is the solution you’ve been waiting for.

➤➤ Visit Handsaeme Machinery at FSB and let our team show you how this machine can make a difference in your daily operations.

We look forward to welcoming you!

 

Already curious about the HM Easycut?


Find out how this smart, compact machine is transforming the way artificial grass and carpet are processed. From precise cutting to perfectly rolled end products — see why the HM Easycut is the ideal solution for efficient, ergonomic, and high-quality production.

Discover the HM Easycut ›

the HM Easycut E1 is a compact, semi-automatic machine that simplifies the unrolling, cutting, and rolling of artificial grass.
Discover the HM Easycut E1 live at FSB! Visit Handsaeme Machinery and explore smart automation for artificial grass and carpet couponing. Boost your production.

Visit Us at FSB

See the HM Easycut live at work Contact Jonas and make an appointment
Carpet & textile

Our cut-to-order machine for broadloom and turf carpet coupons focusses on efficiency, precision and flexibility

Cutting-edge carpet coupon cutting line

 

We are thrilled to show you our state-of-the-art carpet coupon cutting line designed for cutting and rolling carpet coupons directly in a stock warehouse. This fully automated coupon cutting system boasts a 5.2-meter useful width and requires only a single operator, streamlining your operations and boosting efficiency. With our machine, you can produce both jumbo rolls and smaller rolls cut-to-size, ready for installation, meeting the specific needs of your customers.

 

The ultimate solution for contract orders

 

This cut-to-order line is the perfect solution for processing orders swiftly and efficiently. Whether you are dealing with broadloom carpet or artificial grass, this system is ideal for contractors who need custom-sized wall-to-wall carpet or turf for various applications such as apartment buildings, hotels, casino’s, cruise ships and sport/leisure infrastructure.

Precision and flexibility at its best

 

This automatic couponing system features edge guiding, ensuring straight rolls every time. Another significant feature is the tube cutter. It allows you to use a single type of tube that can be cut straight to to the order specifications, simplifying your inventory management and reducing costs.
Designed to be versatile and flexible, this cut-to-order machine is not only perfect for b2b applications but can also be an excellent fit for large wholesalers in the b2c market, efficiently processing orders to meet diverse customer demands.

Seamless integration with your ERP

 

One of the standout features of our coupon cutting machine line is its ability to connect with your erp system. Like that orders can be processed directly and paperless from your online webshop. This connectivity allows for fast and efficient order processing and sorting the output coupons according specific requirements, whether it’s organizing orders by building, truck, or any other criteria your customer wants. Additionally, the ERP integration enables accurate stock keeping and inventory tracking. The remainder of the roll is re-rolled and brought back to the warehouse, ensuring nothing goes to waste and stock levels are updated directly.

Tailor-made for your space

 

We understand that each warehouse is unique, which is why our machine is tailor-made to fit the building of our customer. This adaptability makes it a worthwhile investment for smaller warehouses as well, ensuring you stay ahead of trends in broadloom manufacturing.

 

Investing in our cutting and rolling machine line means embracing efficiency, precision, and flexibility. Whether you’re a broadloom carpet manufacturer or a large wholesaler, our cut-to-order solution is designed to meet your needs and exceed expectations.

See how our customers use this solution
 
Discover how Lano successfully integrated this machine into their production process. Read their success story 

Transform your operations and delight your customers with top-quality, custom-sized carpet coupons ready for installation.

 

Carpet & textile

next generation automated creels

These innovative systems offer a significant return on investment compared to traditional creel constructions, thanks to their multi-level design and efficient robotic operation.

 

Here’s how Handsaeme’s automated creels elevate your production:

  • Reduced Labor Costs: Robots handle bobbin changes on each level within just 15-30 minutes, freeing up your operators for other tasks. You’ll only need a single operator to manage the in-feed and out-feed of complete bobbin pallets with a forklift, and to perform yarn splicing.
  • Increased Efficiency: The creel’s unique rail system allows bobbin setup and removal at a single location. Trains seamlessly move in and out of the creels, eliminating the need for multiple handling points and streamlining the workflow.
  • Simplified Automation: Robotic automation is optimized by the centralized pallet delivery and evacuation point. This reduces complexity and ensures consistent, reliable operation.
  • Space-Saving Design: The modular construction allows for easy installation within the same footprint as your existing creels. This minimizes disruption to your production layout.
  • Reduced Yarn Waste: Handsaeme’s creels are equipped with a special provision to prevent yarn runoff from bobbins, minimizing material waste and ensuring optimal production yield.

 

Contact us today to learn more about how our automated creels can revolutionize your tufted carpet and artificial grass production!

 

 

Carpet & textile

Introducing the HM Easycut

Revolutionizing Artificial Turf Couponing for Garden Professionals

Navigating the world of artificial turf comes with its own set of challenges, particularly when it comes to handling and distributing rolls of varying lengths and diameters. Recognizing the need for a solution that streamlines the cutting and rolling process, our team of experts had developed the HM Easycut E1. This professional-grade couponing machine is tailored to meet the needs of garden professionals, distribution centers, and landscaping companies, offering unparalleled efficiency and ease of use.

Understanding the Relationship Between Length and Diameter

The length of artificial turf rolls varies, typically ranging from 20 to 25 meters. This directly impacts the maximum diameter of the final roll, a crucial factor for easy transportation and installation. The HM Easycut machine is standard equipped with a cross-cutting blade to cut the carpet at length directly from the mother roll.

Efficient Cutting and Rolling Capabilities

 

Optionally equipped with a longitudinal cutting part, the HM Easycut E1 effortlessly transforms 4.2m (or 5.2m) wide mother rolls into narrower, easily manageable strips. Additionally, its advanced rolling module comes with pre-programmed recipes to compensate for carpet pile working, ensuring the creation of compact and ready-to-sell rolls.

From cutting to rolling, this innovative machine simplifies every step of the process, empowering garden professionals to deliver high-quality results with ease so they can optimize their operations and enhance their productivity like never before. Say goodbye to heavy rolls and cumbersome handling!

 

Ready to revolutionize your turf production too?

contact Jonas for more info